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Cement Process Consulting Ltd.    Canada email: kpostle@cement-process.com

            Independent Specialists in Cement Process Technology

                                   Services

• Trouble shooting process problems with cement manufacturing, kilns, mills and associated equipment.

• Training courses for Control Room Operators & Process Engineers.

• Preparation of Operating & Procedure Manuals, Trouble Shooting and Emergency Procedure Guides.

• Modernization and up-grades for cement kilns and complete plants.

• Process Diagnostics and Optimization

• Assessment of operating conditions and efficiency

• Detailed mass and heat balance of complete plants or sub-systems

• Process modification and conversions

• Optimization studies and cost-benefit evaluation

• Technical assistance in implementation of optimization schemes

• Rehabilitation of old cement plants

Management Services

• Site supervision of construction, commissioning and start-up.

• Training of personnel, from basic principals to hands-on operation.

• We can provide complete training courses specifically tailored to your plant and personnel.

• Plant operations optimization.

                Experience during the last 30+ years includes:

• Working in more than 30 different cement plants in 26 countries.

• Commissioning more than 20 new cement plants.

Equipment manufacturers we have worked with, includes:

Polysius	Allis Chalmers
F.L. Smidth	K.H.D.
BHA Group Inc.	Pfister GmbH
I.H.I.	Fuller Company
IKN cooler systems	BKMI
Fives-Cail	CLE Groupe Technic
Voist-Alpine AG	Orenstein & Koppel
Claudius Peters	A.B.B.
UBE Industries, Ltd	Kawasaki Heavy Industries
Kobe Steel

    Cement Manufacturers and Engineers we have co-operated with, includes:

Holderbank Consulting, Switzerland	Cementos Paz del Rio, Colombia
Lafarge Cement	Kaiser Cement, USA
Safety-Kleen Corp., USA	Pakland Cement Ltd, Pakistan
Essroc Materials, USA	Tilbury Cement, Canada
Arawak Cement, Barbados	Florida Crushed Stone, USA
Nortru, Inc., USA	Austroplan Consulting, Austria
Holnam Inc., USA	Al Ain Cement Factory
P.E.G., Switzerland	Cementos del Valle, Colombia
Klohn-Crippen, Canada	BMH Americas Inc. USA
Caribbean Cement Company	Colclinker, Colombia
Morning Star Cement	Tabuk Cement

    Operational Experience includes:

Ball Mills, Roller Mills	Hazardous waste fuel firing. Orimulsion burning
Precalcining and Preheater kilns	EPA testing for Hazardous Waste (BIF)
Wet and Long dry kilns	Grate coolers, satellite, shaft and rotary coolers
Alkali by-pass systems up to 100%	Lime kilns & rotary coolers
Gas, Oil and Coal (direct, semi-direct & indirect) firing	Analog and computer control systems

    Project Management:

Project implementation	Planning and bid analysis
Analysis of project costs and benefits	Technical auditing
Evaluation of project proposals	Tender evaluation and contract assistance
Commissioning and acceptance testing	Project Planning

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