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Cement Process Consultants Cement Process Consulting Ltd |
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Cement Process Consultants Cement Process Consulting Ltd |
Experts in Cement Kiln Process Training.
Typical 3 week training course
Courses can be designed to suit operators & utility personnel.
Week #1 Typical Course Outline
|
Monday |
Tuesday | Wednesday | Thursday | Friday | |
|
08:00 - 08:30 |
Introductions |
Wake-up quiz |
Wake-up quiz | Wake-up quiz | Wake-up quiz |
| 08:30 - 10:00 |
History of Cement |
Basic Cement Chemistry |
Basic Gas Laws |
Basic Combustion Theory |
Basic Combustion Calculations |
| 10:00 -10:15 | Break | Break | Break | Break | Break |
| 10:15 - 12:00 |
Introduction to Homogenizing & storage |
Roller Mill Systems |
Kiln Operation Part #1 |
Kiln Operation Part #2 |
Calculation of Kiln Gas |
| 12:00 - 13:00 | Lunch | Lunch | Lunch | Lunch | Lunch |
| 13:00 - 13:15 | Quiz | Wake-up quiz | Quiz | Quiz | Quiz |
| 13:15 - 14:30 |
Basic Cement Chemistry |
Raw Mill Systems |
Kiln Operation Part #1 |
Kiln Operation Part #2 |
Calculation of Kiln Gas |
| 14:45 - 15:45 |
Basic Cement Chemistry |
Raw Mill Systems |
Kiln Operation Part #1 |
Kiln Operation Part #2 |
Discharge Seal Leakage |
| 15:45 - 16:00 | Break | Break | Break | Break | Break |
| 16:00 - 17:00 |
Workshop & Quiz Discussion |
Workshop & Quiz Discussion |
Workshop & Quiz Discussion |
Workshop & Quiz Discussion |
Workshop & Quiz Discussion |
Week #2
|
Monday |
Tuesday | Wednesday | Thursday | Friday | |
|
08:00 - 08:30 |
Wake-up quiz |
Wake-up quiz |
Wake-up quiz | Wake-up quiz | Wake-up quiz |
| 08:30 - 10:00 |
Gas & Material Balance |
Kiln & Cooler Heat Balances |
Cyclic Process's in kilns |
Build-ups in Kiln systems |
Plug-ups in Preheaters |
| 10:00 -10:15 | Break | Break | Break | Break | Break |
| 10:15 - 12:00 |
Gas & Material Balance |
Kiln & Cooler Heat Balances |
Cyclic Process's in kilns |
Plant Tour |
Plant Tour |
| 12:00 - 13:00 | Lunch | Lunch | Lunch | Lunch | Lunch |
| 13:00 - 13:15 | Quiz | Quiz | Quiz | Quiz | Quiz |
| 13:15 - 14:30 |
Pressure & Flow Measurement |
Fan's & Fan Curves |
Cooler Systems & Design |
Cooler Systems Developments |
Unloading & Reclaiming Coal |
| 14:45 - 15:45 |
Pressure & Flow Measurement |
Fan's & Fan Curves |
Cooler Systems & Design |
Cooler Systems Developments |
Plant Tour |
| 15:45 - 16:00 | Break | Break | Break | Break | Break |
| 16:00 - 17:00 |
Workshop & Quiz Discussion |
Workshop & Quiz Discussion |
Workshop & Quiz Discussion |
Workshop & Quiz Discussion |
Workshop & Quiz Discussion |
Week #3
|
Monday |
Tuesday | Wednesday | Thursday | Friday | |
|
08:00 - 08:30 |
Wake-up quiz |
Wake-up quiz |
Wake-up quiz | Wake-up quiz | Wake-up quiz |
| 08:30 - 10:00 |
Coal Firing Systems |
Review
|
Characteristics of Ball Mills |
Separators
|
General Plant Safety |
| 10:00 -10:15 | Break | Break | Break | Break | Break |
| 10:15 - 12:00 |
Plant Tour
|
Review |
Characteristics of Ball Mills |
Review
|
General Plant Safety |
| 12:00 - 13:00 | Lunch | Lunch | Lunch | Lunch | Lunch |
| 13:00 - 13:15 | Quiz | Quiz | Quiz | ||
| 13:15 - 14:30 |
Primary Air & Coal Firing |
Pollution Control & Dust Collection |
Finnish Grinding Circuits |
Test
|
Presentation of certificates
|
| 14:45 - 15:45 |
Primary Air & Coal Firing |
Pollution Control & Dust Collection |
Finnish Grinding Circuits |
Test | Round-up |
| 15:45 - 16:00 | Break | Break | Break | Break | Break |
| 16:00 - 17:00 |
Workshop & Quiz Discussion |
Workshop & Quiz Discussion |
Workshop & Quiz Discussion |
Free |
Free |